Client wants the headings in their corporate font (a licensed sans). Options I can see: sIFR 3 (still beta), sIFR 2.0.7, images generated by PHP, or images by hand. What are people doing?
I've used sIFR 3 on two sites. Works well once set up, but the setup is fiddly (exporting the swf from Flash, the CSS selectors, the sifr-config file). It's also a flash of unstyled text when the page loads.
PHP-generated images with GD and a cache folder. Simple, works without Flash, and you get proper alt text. Downside is you need the font file on the server, which might not be allowed by the license.